F1 RED BULL STYLE STEERING WHEEL

  • Thread starter Thread starter sawston10
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Hi,everyone!
Share some DIY work for Thrustmaster T500RS.
Features 10 pushbuttons ,2 toggle switches connected to leds,3 sets of paddle shifters at the back,one for clutch,one for gear shift and the top one for whatever you desire,2 rotary encoders on the top of
"horns" and on the front plate-five 2x6 position rotary switches redone to work as rotary encoders,so they are more precise and have that nice click,useful for things like windscreen vipers, fuel mix, brake balance and so on,electrical QR
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I imagine you started with Thrustmaster's F1 rim?
 
Very slick work. Maybe stick with the natural lighting, as the flash photography doesn't do it justice. Gotta say though....

Sounds both dangerous and cruel.
Thanks for pointing out WIPERS,it is good to know that there are people out there who never make such mistakes.
About lighting-just 2 pictures are taken using flash and if there is something that missing natural lighting-it is your avatars face.
Just another proof that there is no better place to have fun than simracing forums
 
I actually have f1 add on rim,but no parts been used to build this one. Add on wheel has quite a big circuit board,just 21 digital inputs including two 4way switches and no analog input. For this one I use SYMPROJECTS board
http://www.symprojects.com/shop/jc32-joystick-controller/
It has more than enough digital inputs and few analog ones and on this wheel I still have 2 digital inputs unused.
And it is small enough to fit it in such narrow space.
And two adapters- one for electrical quick release, another just simple qr with coiled cable at the back of the wheel.All in glorious natural light although been taken by old phone camera
 

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As stated on the other forums, Awesome Job Sam, I really hope you find a way to make a few more in the future, It would be a real shame for a talent like yourself not to be able to.
 
I'm 100% impressed if you made it from scratch. I'm 90% impressed if you used parts of another wheel.

This wheel looks very good indeed. 👍
 
I believe someone here should be offended at the post made about LeMans avatars face. It was offensive.

Ah, it's alright. I think that it just wasn't taken as intended.

To be clear @sawston10 All I was wanting to do was a) Tell you that your work on the rim is very pro. b) Note that it's beauty was a bit lost in the last photo in particular. A further compliment to the rim, rather than an insult to the photo. c) Have a little fun with the "lost in translation" bit.

But thanks Maya.
 
I actually have f1 add on rim,but no parts been used to build this one. Add on wheel has quite a big circuit board,just 21 digital inputs including two 4way switches and no analog input. For this one I use SYMPROJECTS board
http://www.symprojects.com/shop/jc32-joystick-controller/
It has more than enough digital inputs and few analog ones and on this wheel I still have 2 digital inputs unused.
And it is small enough to fit it in such narrow space.
And two adapters- one for electrical quick release, another just simple qr with coiled cable at the back of the wheel.All in glorious natural light although been taken by old phone camera

Reading the specs on that controller and it went from 0-nerdsixty instantly (didn't finish), way over my head and scope of technical ability. Do you have to use different drivers with that controller? How does the computer recognize it? Do you have any pics or details about producing the shape of the wheel? Is that carbon fiber structural or overlay? How many questions can I fit in one paragraph?! phew...

Also, avatar eye-lighting seems to be a big problem of late, I'm going to get to the bottom of it.
 
Reading the specs on that controller and it went from 0-nerdsixty instantly (didn't finish), way over my head and scope of technical ability. Do you have to use different drivers with that controller? How does the computer recognize it? Do you have any pics or details about producing the shape of the wheel? Is that carbon fiber structural or overlay? How many questions can I fit in one paragraph?! phew...

Also, avatar eye-lighting seems to be a big problem of late, I'm going to get to the bottom of it.


Well,it`s quite simple board really,it doesn`t need any software,just firmware,which you need to update time by time.Computer recognize it as any hid device plugged in usb slot .As it hasn`t got any software,you wont get any warning lights like yellow flags,low fuel,engine overheating and so on.It all entirely depends on users inputs-press the button or flip the switch-LED`s light up.In this case two LEDs are connected to toggle switches but it is possible to make the wheel look like Christmas tree connecting all buttons to LEDs as long as every button draws enough current to light up the LED.
The main bonus is its size and no soldering.And 32 digital inputs,which is a lot.Could be useful if you earning money on i-racing or likes,but for me it is way to much,as i`m sunday driver doing some random quick races on codemasters f1 or pcars and they always turn out to be demolition derby and no one makes the first corner.
The wheel is made out of 6 layers of plain 200g/m2 carbon fibre + 2 layers of 300g/m2 fibreglass roving just to add some extra thickness. The prototype been made including all bits and pieces ,then vinylester molds for bigger parts and silicone molds for smaller ones been made.The shell is two part made via vacuum infusion,then bounded together with structural polyurethane adhesive,then another layer of CF been applied over the whole wheel to make it look as it is now-in one piece.And this is actually the most difficult part-it has to be done by hand,lots of sanding,applying top coat,polishing and it is very time consuming
All paddles been made via wet laying,knobs,button housings,etc-casted
The shape of the wheel-i was thinking about going through that computer tech stuff, but as l`m not familiar with autocad ,decided to involve some specialist,called to cnc workshop,told him what i want,sent some pictures,got a quote,it wasn`t cheap ,but was ok-ish.So i went there to finalise the details,but somehow the final price went double even not including materials.And from my previous experience (i used to make some car interior parts out of CF) i knew that cnc doesn`t give you cosmetically perfect parts for molding. As i`m smoker,i could smoke 6 month for that kind of money,so i went a bit angry,told that chap everything i think about him,his bloody cnc machine,his way of life,got kicked out,but was full of optimism,that i`m smart,bright and handsome enough to build one on my own .Sure,on my way to home my optimism progressively went down and even before i reached my doorstep it became obvious that i`m not that smart or bright and not even remotely handsome.But the stone been thrown.so i made my own detailed plan,took me about 20 minutes and few beers.And then about 3 weeks to completely redone it .I have small workshop with all necessary tools,so the rest was just purely technical stuff
Added some random pictures of wheel in making.That is actually my previous wheel,sorry for quality,i got sticks and stones for that on another forums,someone called them XIX century pictures and that`s right ,they aren`t good at all,been taken by my old nokia camera ,didn`t think about that back then
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Awesome job Sam, Thank you for showing us the build pics. More than likely you've inspired at least a few of us that Custom wheel building IS possible for us mere mortals. :cheers:
 
the carbon fiber work is outstanding, top notch! So the inner part (the smooth black main structure) is made out of 6 flat pieces of CF bonded together with 2 layers of fiberglass for thickness, are the fiberglass layers in the middle, its hard to tell, it just looks like a smooth black piece of plastic? Then you mated the shell in two pieces to the inner frame and covered everything with another layer of carbon fiber? so this is not hollow, its solid CF correct?
 
Its pretty amazing and a testament to our home garage builders that they can create stuff that just blows away the big manufacturers. They should start their own companies to show them how its done.
 
the carbon fiber work is outstanding, top notch! So the inner part (the smooth black main structure) is made out of 6 flat pieces of CF bonded together with 2 layers of fiberglass for thickness, are the fiberglass layers in the middle, its hard to tell, it just looks like a smooth black piece of plastic? Then you mated the shell in two pieces to the inner frame and covered everything with another layer of carbon fiber? so this is not hollow, its solid CF correct?


It is hallow,the smooth black piece you referring to is prototype model in making and it`s indeed plastic, in fact,few layers of kitchen plastic.That bit cnc was supposed to do.Didn`t like the price,so i made it myself.It is cheaper,but takes more time,although it gives you freedom to change things on fly
Few pictures of process
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