skip0110
I was doing some research, and since the 3800 was based off a V8, it used to have an uneven firing order. I understand that in '77 the use of split crankpins alleviated this somewhat, but it my understanding that this cannot completely fix the problem. Is this correct? Does the 3800 still have an uneven firing order?
The firing order isn't a big deal (it's a fairly unusual 1-6-5-4-3-2). It was the actual construction of the crankshaft with three crankshaft journals which lead to the "odd-firing".
This is how the "odd-fire" 231cu.in. V6 fired its cylinders:
0°: cylinder 1 fires
rotate 90°
90°: cylinder 6 fires
rotate 210°
300°: cylinder 5 fires
rotate 90°
390°: cylinder 4 fires
rotate 120°
510°: cylinder 3 fires
rotate 90°
600°: cylinder 2 fires
rotate 120°
720°: cylinder 1 fires (back to 0°; the process repeats itself after the second rotation)
You'll notice the cylinders fire at unequal intervals. This is what is called "odd-firing". The firing of the cylinders was imposed by the physical constraint of the crankshaft three crankshaft journals, making cylinders 1 and 2, 3 and 4, and 5 and 6 connected at the bottom end.
The 198cu.in. and 225cu.in. predecessors of today's 3800 weren't very popular (it was the day and age when you could get almost any car with a powerful V8 and didn't have to worry about fuel economy). The customers didn't really care if it fired unevenly. Kaiser-Jeep engineers designed a montrous flywheel to balance the vibrations, and that work well enough for a Jeep owner, but it didn't solve the problem.
For '77 GM designed a new crankshaft with six separate crankshaft journals, so that it fired "evenly":
0°: cylinder 1 fires
120°: cylinder 6 fires
240°: cylinder 5 fires
360°: cylinder 4 fires
480°: cylinder 3 fires
600°: cylinder 2 fires
720°: cylinder 1 fires (back to 0°; the process repeats itself after the second rotation)
Each firing comes at every 120° rotation of the crankshaft. The problem was completely eliminated.
In 1990 it was given a counter-rotating balance shaft to elminate even more vibrations (the firing sequence can only quell some of the vibration; V6s inherently create vibrations as they operate due to the bank angle. A bank angle of 60° is the most ideal to elminate vibrations, but the 3800 has a 90° block since it was based off of a V8 (which typically have 90° bank angles)). The 3800 is quite smooth, despite suggestions otherwise.
And, Firebird I was quite surprised by those weight figures. I had no idea that the extra weight of the valves, camshafts, and timing chains would completely offset the use of a aluminum block.
The main reason is that the 3800 was designed using thin-wall casting techniques. The walls (such as the exterior engine block itself, the cylinder walls, etc.) are thinner than a typical engine, in order to reduce weight, while still maintaining strength.
And have you seen a DOHC head? They're
huge!