So some random bolts and stuff alternator hardware
Motor mount hardware
Parts and stuff
Dunno what I was taking a picture of but power steering resevior out
The coolant that was in it, will get to this later
Parts pile
Old thermostat looking gross
That great brown coolant all up in there
Taking the wheel off to get at the crank pulley and a lug decided to take a bunch of threads with it for no good reason
Disassembly was just a bit tight and some bolts were hard to access but not bad. It's a pain in the ass to get the upper timing cover off though
So you can tell that the timing belt and tensioner and idler pulley are all new, but apparently the guy cheaper out on about $30 worth of seals which is frustrating, I replaced everything anyway. The oil pump seemed to be holding oil but the cam and crank were both leaking pretty bad, mostly from the cam.
Brand new tensioner and idler pulley and water pump
So threw the water pump in first and the kit included a new thermostat housing along with gaskets and o rings for it, so I threw that all together only to realize after I put it together and go to put the thermostat on it that the piece the thermostat sits in is way too big for the new housing and the studs are way too close together. So had to take it all back apart and throw the old one back in.
Had to get the o ring that seals against the block from Toyota because the one in the kit didn't fit right.
Piece that was too big, also replaced the hose that was coming off this since it was leaking.
Oil pump stuff
Yea
Crank seal which I ended up having to drive a wood screw into and pulling on that with a pliers to remove. Oil pump also removed, there's a gasket that sits around the housing which is a major pain in the ass to get in place right, so just used silicone to hold that on. The pulley also had to be unbolted and then there's a seal behind that.
Not sure what I was photographing here but hey new water pump and old housing
Crank seal was last, very little room to remove from the front of its stuck and also didn't wanna put a nick in the cam or the bore so took the valve cover off, then the metal backing plate and finally a cam bearing cap and could just pull it off by hand then.
Went to put it together and luckily somebody had told me I was missing a timing belt guide for the crank pulley, so had to wait for that.
Shows how much access there is for this top timing cover, one bolt which was already missing wasn't put in. This also has a dust deal on the back which would always come off after jamming it into place, so had to use that silicon stuff again on that. Nothing like waiting an hour and a half for glue to dry so you can finish it up.
Part of the harness which was lazily thrown on top by previous owner, had no clue how this was supposed to sit but luckily the Celica Facebook group pulled trough for me and was able to figure it out. Have to unbolt a brace that bolts to the motor mount and then it bolts on right on top of that. So satisfying to finally correct this
In place!
All together at last, with new alternator
Then came the cooling system flush which took about 2-3 hours. I opened up the drain plug on the block only to find it packed with dirt, so I stuck a screwdriver through it until it started draining, then flushed the radiator and trough an upper cooling hose which goes to the block back and forth. It wasn't working too well, as I would run water through it and get about 5 seconds of brown water coming out then clear.. Then switch and have 5 seconds of brown water from the radiator.. Then repeat for 30 minutes with no improvement.
SO friend suggested filling it with water and running it until the thermostat opens up and it fully circulated through it, then draining it and flushing it again. After doing that once, the water was very brown, and when I flushed it I got a solid 20-30 seconds of dark brown water from the block and radiator. After flushing it a bit, I did it again, and the water turned a little brown but flushing it only had very slightly brown water for about 2 seconds, so after that I through some Toyota pink in it and cycled it again. Seems to be pretty clean now. Photo is what came out after one water cycle.
And finally took it home today! Featuring friends Volvo
Took it for a spirited drive quick on the way home and very happy to be driving it again! Nice to drive something sporty after driving the truck for a while.